Services
Maintenance & Repairs
Regular racking maintenance is essential for preventing accidents, ensure compliance & protecting your investment. With our expert maintenance services, your racking system will remain safe, reliable and efficient for years to come.
Comprehensive Project Management
Warehouse racking systems endure constant use, heavy loads, and forklift traffic, making wear and tear inevitable. Without proper maintenance, minor damage can escalate into costly failures, stock losses, or safety hazards.
At Emrack, we provide comprehensive racking maintenance and repair services to prevent damage, restore integrity, and ensure compliance with Australian safety standards (AS 4084-2023).
Why Regular Racking Maintenance is Essential
Unmaintained racking poses serious risks to workers, stock, and warehouse efficiency. Common issues include:
Disorganised workflow
Poor planning can cause delays, miscommunication, and inefficient use of space.
Increased costs
Lack of coordination can lead to budget blowouts, unnecessary expenses, and wasted resources.
Operational downtime
A poorly executed installation can disrupt warehouse operations and impact productivity.
Compliance risks
Non-compliant racking poses serious safety risks, leading to potential legal consequences.
Why Choose Emrack for Racking Maintenance & Repairs?
With over 30 years of expertise, Emrack provides professional, proactive maintenance services that prevent costly failures and workplace hazards.
Certified & experienced technicians
Our technicians are experienced and certified, experts in industrial racking repairs.
damage prevention
Routine maintenance extends racking lifespan and can proactively prevent damage.
Custom maintenance plans
Expert services for warehouses of all sizes, tailored to your unique operational needs.
Rapid Response
Fast, efficient repairs minimising downtime and keeping warehouses operational.
Our Racking Maintenance & Repair Process
We offer a comprehensive maintenance program tailored to prevent damage, restore structural integrity, and ensure compliance.
Preventative Maintenance & Routine Inspections
Regular maintenance prevents major issues before they become costly repairs. Our preventative service includes:
Visual safety checks
Inspecting racking for visible signs of wear, damage, or overloading.
Inspecting racking for visible signs of wear, damage, or overloading.
Structural assessments
Checking beams, uprights, footplates, and connectors for bending, cracks, or corrosion.
Checking beams, uprights, footplates, and connectors for bending, cracks, or corrosion.
Plumbness & levelling verification
Ensuring racking is straight, secure, and properly anchored.
Ensuring racking is straight, secure, and properly anchored.
Load capacity monitoring
Ensuring racks are not exceeding safe working limits.
Ensuring racks are not exceeding safe working limits.
Pallet positioning & weight distribution analysis
Identifying poor loading practices that can lead to instability.
Identifying poor loading practices that can lead to instability.
Regular maintenance extends the lifespan of your racking, reduces safety risks, and ensures compliance with Work Health & Safety (WHS) guidelines.
Damage Assessment & Repairs
If damage is detected, our team provides fast, effective repairs to restore rack integrity and prevent further risks.
Upright & beam replacements
Repairing damaged or dented structural components.
Repairing damaged or dented structural components.
Bracing & anchoring fixes
Reinforcing weakened areas to maintain rack stability.
Reinforcing weakened areas to maintain rack stability.
Load signage updates
Ensuring all racks display correct weight limits and compliance labels.
Ensuring all racks display correct weight limits and compliance labels.
Component reconfiguration
Adjusting beams, shelves, and rack heights to optimise stability.
Adjusting beams, shelves, and rack heights to optimise stability.
By addressing racking damage early, we prevent costly downtime, stock losses, and workplace hazards.
Emergency Racking Repairs
Sudden racking failures or damage require immediate attention to keep operations running. Our rapid-response repair service ensures:
Quick assessment & emergency repairs
Getting damaged racking restored quickly.
Getting damaged racking restored quickly.
Temporary safety measures
Installing interim supports and safeguards to prevent further risks.
Installing interim supports and safeguards to prevent further risks.
Minimal operational disruption
Repairs carried out efficiently to avoid downtime.
Repairs carried out efficiently to avoid downtime.
If your warehouse experiences a racking emergency, Emrack’s expert team is ready to assist.
Load Capacity Checks & Weight Distribution Audits
Overloaded or unevenly stacked racking can cause structural failure, so we conduct detailed weight assessments to:
Verify racking load limits
Ensuring racks are not exceeding safe working loads.
Ensuring racks are not exceeding safe working loads.
Assess product weight distribution
Preventing leaning, tipping, or collapsing risks.
Preventing leaning, tipping, or collapsing risks.
Recommend adjustments
Advising on better stock organisation for improved stability.
Advising on better stock organisation for improved stability.
Proper load management extends the life of your racking and reduces repair costs.
Ongoing Compliance & Certification
Keeping your racking system compliant with Australian safety standards is essential for avoiding penalties and maintaining a safe workplace.
Scheduled safety inspections
Ensuring continued compliance with AS 4084-2023.
Ensuring continued compliance with AS 4084-2023.
Workplace safety training
Educating staff on proper racking use and damage prevention.
Educating staff on proper racking use and damage prevention.
Detailed maintenance logs
Providing documentation for WorkSafe inspections and compliance reporting.
Providing documentation for WorkSafe inspections and compliance reporting.
With Emrack’s compliance-focused maintenance program, businesses stay safe, legal and operational at all times.
Industries We Work With
Our racking maintenance and repair services are trusted by businesses across a variety of industries, including:
Racking
Maximise your warehouse space with Emrack’s Pallet Racking systems with selective, drive-in, and double deep racking options for your storage needs.
Learn More
Racking
Our durable Cantilever Racking solutions are perfect for storing long, bulky items like timber and pipes — with custom solutions for any industrial spaces.
Learn More
Racking
Efficiently store long & narrow items with our A-Frame Racking. Ideal for retail and industrial environments with customisable heavy-duty designs.
Learn More
Shelving
Our Long Span Shelving is a versatile storage solution — perfect for warehouses, workshops & retail spaces with customisable options.
Learn More
Mezzanine
Expand your storage space with Pigeon Hole & Mezzanine systems — custom-built, durable, and safe solutions for warehouses & industrial facilities.
Learn More
Racking
Store high density boxed stock with our Big Box Racking. High visibility and heavy-duty racking systems, perfect for industrial & retail environments.
Learn More
Shelving
Flexible & sturdy Gondola Shelving for any retail store, with highly customisable solutions for improved product visibility and space efficiency.
Learn More
Systems
Enhance efficiency with our Automated Systems — tailored solutions for fast, precise product handling in warehouses & industrial spaces.
Learn More
OEM Systems
Discover Emrack’s secure and efficient storage for heavy-duty applications with steel stillage and custom OEM racking systems.
Learn More
Contact us
Our friendly team would love to hear from you!
