Emrack Delivers High-Performance Pallet Racking For Ross Laboratories Manufacturing Facility
Emrack was engaged by Ross Laboratories to deliver a tailored pallet racking solution for their advanced manufacturing & warehousing facility
Operating within a highly regulated environment, Ross Laboratories required a storage system capable of supporting diverse product lines, raw materials and finished goods —while maintaining strict compliance, accessibility and operational flow.
Established for over 100 years, Ross Laboratories is a leading Australian manufacturer of topical pharmaceutical and personal care products, operating from a purpose-built 11,500m² facility in Tullamarine, Victoria.
The challenge
As a high-output pharmaceutical and personal care manufacturer, Ross Laboratories operates within a complex production and logistics environment. Their warehousing requirements demanded:
— Efficient storage of palletised raw materials, packaging, and finished goods
— Clear segregation of product types in line with safety and quality standards
— Reliable, compliant racking systems suitable for chemical and cosmetic storage
— Optimised warehouse layout to support high-throughput manufacturing operations
— Flexibility for future growth and product line expansion
With production, quality assurance and logistics all operating under one roof, the storage solution needed to integrate seamlessly into a tightly controlled, GMP-aligned facility.
Our Solution
Emrack designed and delivered a high-performance pallet racking system tailored specifically to their operational environment.
Key elements of the solution included:
— Heavy-duty pallet racking configuration to support a wide range of load profiles across raw materials and finished goods
— Optimised aisle layout to maximise storage density while maintaining efficient forklift access and picking flow
— Clear load rating and compliance signage in line with AS 4084 standards
— Durable, industrial-grade components suited to demanding manufacturing conditions
— Scalable design allowing for future expansion as production volumes increase
We worked closely with key cleint teams on site to ensure the installation aligned with workflow requirements across production, warehousing and dispatch zones.
The result
The completed installation has delivered a highly functional, compliant and future-ready storage solution for Ross Laboratories.
— Improved warehouse efficiency and product accessibility
— Increased storage capacity within the existing footprint
— Streamlined material flow between manufacturing and dispatch
— Enhanced safety and compliance within a regulated environment
— Infrastructure in place to support continued operational growth
The result is a robust pallet racking system that underpins daily operations — supporting the production of high-quality pharmaceutical and personal care products at scale.
Project Outcome
This project highlights our capability to deliver tailored storage solutions for specialised industries, including pharmaceutical and personal care manufacturing.
By combining compliant design, durable systems and practical layout planning, Emrack continues to support Australian manufacturers with storage infrastructure that performs — day in, day out.
Looking to optimise your warehouse?
Whether you’re operating in manufacturing, logistics or regulated environments, Emrack can design and deliver a racking solution tailored to your operation.
Get in touch with our team today.
